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A list of all pages that have property "TODO" with value " * Plumb in vent ducting after AC blast gate ". Since there have been only a few results, also nearby values are displayed.

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  • Ceramics Kiln - Evenheat 5320  + ( * Make Controller for Automated Temperatu … </br>* Make Controller for Automated Temperature Control</br></br></br></br>===How to Plug in the Large Ceramic Kiln===</br></br></br>1) The kiln you wish to use probably has this type of plug pattern in the end of the cord (Type 2).</br></br></br>[[File:Plug2.JPG|400px]]</br></br></br>The sockets on the wall have this type of pattern (Type 1)</br></br></br>[[File:Socket1.JPG|400px]]</br></br></br>So we have built an extension cord with a Built In Adapter. Socket for Type 2 leading to plug of Type 1.</br></br></br>Plug the kiln into this extension cord.</br></br></br>There are 2 places to plug in the Type 1 plug of the extension cord. The socket on the East wall of the Kiln Zone and the Switch Box on the fence on the South side of the zone. If you are using the KilnSitter, then plug the extension cord directly into the wall. If you are using the computer, plug the extension cord into the Switch Box.</br></br></br></br></br></br></br>=Historical Information Below - Not Current =</br></br></br> </br> </br></br></br></br></br></br></br></br></br></br></br>==How to Program the Kiln Controller==</br></br>Ver 1.0</br></br>by Terry W.</br></br></br></br>Step 1) Turn ON controller with Green button. You should see the current temp in PV display.</br></br>Step 2) Push the SET button. You should see PASS in the PV display and 0000 in the SV display.</br></br>Step 3) Our convention will be > for the rightward arrow button, ^ for the upward and v for the downward, since I can't type that one. Use >, ^, and v to type in 2000 and hit SET.</br></br></br></br>Firing Schedules.</br></br>You will see in books on glass, things called firing schedules. They look like this:</br></br></br></br></br>You read that as a set of instructions:</br></br>Ramp up the temperature from room temp to 1250F at a rate of 300F per hour.</br></br>THEN hold 1250F for 30 minutes.</br></br>THEN ramp from there to 1420F at a rate of 300F per hour.</br></br>THEN hold it for 30-60 minutes.</br></br>THEN ramp as fast as you can from there to 960F</br></br>THEN hold it for 90 minutes</br></br>THEN ramp at 50F/hr to 800F</br></br>SKIP holding it.</br></br>THEN ramp at 100F/hr to 600F</br></br>THEN turn it OFF and don't open the kiln until Room Temp (No Venting).</br></br></br>Your Kiln Controller needs to be programmed in a series of steps. Each steps has 3 attributes, C,T,Sv.</br>So your list of instructions will look like</br></br>C1,T1,Sv1</br></br>C2,T2,Sv2</br></br>C3,T3,Sv3gnore formatting</br></br>.</br></br>.</br></br>.</br></br></br>Let me define what each of those are.</br></br>C is the PID setting we use. We always use PID#1, which I have preprogrammed into the controller. Please do NOT change PID#1.</br></br>T is time, in minutes. More later.</br></br>Sv is a target temperature in F. I believe Sv is short for “Set Value”. And Pv is Present Value....of what you are trying to control, in our case Temp F.</br></br></br>So from our example</br></br>C1=0001, T1, Sv1=0070 (room temp)</br></br>C2=0001, T2, Sv2=1250</br></br>Now Let me explain what T is. T1 is supposed to be the time (in minutes) we are telling the controller to get from Sv1 to Sv2.</br></br>So our programming looks like this:</br></br>C1=0001, T1=240, Sv1=0070 (room temp)</br></br>C2=0001, T2=30, Sv2=1250</br></br>C3=0001, T3= 60 , Sv3=1250</br></br>.</br></br>.</br></br>.</br></br>Note that I am rounding to the nearest half hour because kiln work isn't that fussy</br>...until you get to Pate de Verre, which is not covered in this lesson.</br></br>Once you have put in all steps, scroll up to END and hit SET. This enters your program. The controller will keep it, even if switched off.</br></br></br>Once programmed, you can </br></br>1) Make sure the Thermocouple (yellow plug) is plugged into the yellow socket (check polarity).</br></br>2) Make sure the data signal (blue cat5e wire) is plugged into the Controller and the Relay Box.</br></br>3) Make sure the Relay box is plugged into the wall and the circuit breaker is set to ON.</br></br>4) Roll the cart OUT of the cage.</br></br>5) Make sure the top of the kiln is plugged into the bottom.</br></br>6) Make sure algnore formattingl 3 knobs are set to 10 (or to 11 if you are a Spinal Tap fan).</br></br>7) Make sure the Kiln is plugged into the Relay Box.</br></br>8) Turn on the Controller with the Green Switch.</br></br>9) Hit the > key.</br></br>== Troubleshooting Controller ==</br>'''1) Within 3 seconds of turning controller ON duty cycle goes to 100% and Sv reads LARGE value.''' Your T1 should be set to room temp or slightly below. If set to HIGH VALUE controller will immediately strive to take kiln UP to HIGH VALUE with 100% duty cycle.</br></br></br></br></br></br>== Table of Equipment Ownership==</br>Not sure what this is trying to do but it's very broke and is preventing editing [[User:Mtfurlan|Mtfurlan]] ([[User talk:Mtfurlan|talk]]) 21:38, 23 July 2020 (EDT)</br>'"`UNIQ--pre-00000000-QINU`"'</br></br>* Relay Box/Programmable Controller 1 (i3)</br>* Web-based Programmable Controller 2 (i3)</br>* Several Glass Casting Mold (TW)</br>* Several Slumping Molds (i3)</br>* All Kiln Furniture (i3)</br></br>== Consumables(i3 owned) ==</br></br>Boron Nitride</br></br>Various Grits</br></br>Kiln Paper</br></br></br></br></br></br></br></br>== Kiln Store ==</br></br>TBD</br></br></br>== Tools ==</br></br>Furniture Brush</br></br>Mask</br></br>Scale</br></br>Gloves</br></br>Pyrometer</br>gnore formatting</br>Kiln Sitter (Not Installed)</br></br>Rolling Rack </br></br>Kiln Furniture </br></br>Slumping Molds </br></br>== Coordinator's Report ==</br></br>July 1, 2013 - About 25 people have taken Kiln Training and are authorized to run the kiln solo. We have about 10 public casting molds of various shapes. These are on loan. There are about 3 dozen Glass Frit colors. These are owned by i3. We will start a cash box soon for their use. Each small jar costs about 8 dollars, so the costs will be prorated, probably like $2 per casting, including Boron Nitride use.</br></br>If your glass sticks in a mold, I now know new ways of recovery, please email me.</br></br>Remember we have Standardized on COE 96. Please contact me if you are going to use a non-standard COE.</br></br>Remember to change the kiln paper about once every 2-4 firings. Change it carefully because it gets powdery when used up.</br></br>We are petitioning the Membership in the July meeting to extend the fence by about 3 feet to accomodate Kiln 2.</br></br>With the addition, Kiln 2 is planned to be operational in Sept.</br></br>As of July 1, all items in the Kiln Zone which have not been ID'd and inventoried on this page as belonging to a member and on loan, will be ID'd and inventoried as belonging to i3. See me before July 15 if this presents any problems.</br></br>As of July 1, we should have all items in the KZ with either a Donation Log entry or a Loaner Form on file with the Board and me.</br></br>Damage lower wall and heating element, left side of kiln1. Reset brick for temporary fix. Should be good for July.</br></br>Need to get HEPA shopvac for removal of Kiln Paper.</br></br>Future Plans:</br></br>* Extend Fence</br>* Kiln 2 operational</br>* HEPA shop vac</br>* Cash Box</br>* HEPA spray table</br>* 2nd Rolling Wire Cart</br>* Kiln Tray w/Leveling</br>* Sheet Glass Storage</br></br>Expense Report (i3 Funds)</br></br>Q4 2012, $150 (fencing)</br>Q1 2013, $0</br>Q2 2013, $0</br></br>June, 2013 $0</br></br></br>-END JULY 2013-</br></br></br>'''August 1, 2013''' This report will have all info that happened after July 1, but on or before Aug 1, 2013. I will accumulate information as the month goes and present the report in the first Member Meeting of August.</br></br>Kiln lower wall has some damage. Kiln good to go, but eventually will need maintenance. Thermocouple had problem. Replaced same.</br></br>Need to add time lapse camera to check if the kiln cycle is operating as expected over a day's worth of pictures.</br></br></br></br></br>-END AUGUST 2013-</br></br>Kiln Zone Expansion is 1/2 complete.</br></br>Waiting for parts shipment.</br></br>Expected completion date 9/30.</br></br></br>Kiln #1 is fully operational.</br></br></br>Kiln #2 will go ONLINE in October '13.</br></br>-END SEPT 2013-</br>n #2 will go ONLINE in October '13. -END SEPT 2013- )
  • Ceramics Kiln - Evenheat 4320  + ( * Make Controller for Automated Temperature Control )
  • Infocus Projector  + ( * Make a permanent home for the remote control * Route VGA/Composite cables from the projector down behind the screen to the audio hookup location * Add an HDMI adapter and chromecast )
  • Male mannequin (Leonardo Decapitated)  + ( * Make him some clothes so he's not so cold )
  • 3D Printer - Hacker H2  + ( * More permanent spool holder * Use printer more to confirm functionality and refine instructions * Confirm if octoprint can be used for this printer )
  • LR Mate 200iC Industrial Robot  + ( * Move the controller to the bottom of the cart * Cable routing & cleanup * Reinstall Force Sensor * Install Force Sensor calibration file * Install Force Sensor metal faceplate * Create faceplate adapter to allow mounting original tools )
  • Furnace: B North  + ( * Needs new motor ** Dayton 3M588A *** 1 … </br>* Needs new motor</br>** Dayton 3M588A </br>*** 1/15 HP </br>*** 1050 RPM</br>*** Frame 42Y</br>** https://www.grainger.com/category/motors/ac-motors/hvac-ac-motors/direct-drive-blower-hvac-ac-motors?attrs=Frame%7C42Y~~HP%7C1%2F15~~No.+of+Speeds%7C1~~RPM+Range%7C1%2C001-1%2C100&filters=attrs</br>* Needs new bottom sheetmetal</br>* New Thermostat</br> * Needs new bottom sheetmetal * New Thermostat )
  • Furnace: B Mid  + ( * New Thermostat )
  • Cricut Maker  + ( * Obtain a table * Set up a computer with the software * Train trainers )
  • CNC Router  + ( * Officially approve this equipment to live in the CNC zone * Populate this wiki page with useful information )
  • Snack Shop Vending Machine  + ( * Paint the vending machine (It is currently primed from a long ago attempt at painting) )
  • Furnace: A South Retired  + ( * Pilot light won't stay lit, replace thermocouple * Or harvest for parts before pitching it )
  • Vacuum Former  + ( * Please create list of materials that can be used, with suggested suppliers * Basic tutorial & instructions would be helpful )
  • Furnace: B South  + ( * Replace switch box on furnace )
  • Sandblaster  + ( * Reseal everything! * Run air line drop from above. )
  • 3D Printer - Full Spectrum Pegasus Touch  + ( * Sell machine )
  • Monarch Series 50 Model 16 Lathe  + ( * Thoroughly clean all surfaces ** Disman … </br>* Thoroughly clean all surfaces</br>** Dismantle gearboxes?</br>** Evaporust!</br>** Relubricate</br>* Pin crossfeed handle</br>* Make cover for belt tensioner</br>* Get/make new handle for disconnect</br>* Replace power indicator lamp</br>* Test all oiling tubes (after new pot)</br>* Clean under threading gearbox cover</br>* Exercise the power feed gear selector mechanism</br>* Re-grease bearings for gearbox (left side)</br>* Get (wishlist):</br>** Change gear for metric threading</br>** Collet chuck</br>** Taper attachment</br>** Steady rest</br>** QC tool holders that fit 1" bits</br>** magnetic parts trays</br>rs that fit 1" bits ** magnetic parts trays )
  • DIY Lil' CNC  + ( * Tie into shop dust collector * Fix the acme rods so that they have a flat on the end that is connected to the shaft couplers. )
  • Drone CI  + ( * Use slack and slack blame into some channel for announcements of pipeline status * Better way to edit server-side configuration (instead of re-creating the containers) )
  • Dixie Narco Soda Machine  + ( * clean coin mech, and re-calibrate * fix cooling system (fixed?) )
  • 3D Printer - FormLabs Form2 PerfectWhale  + ( * investigate high print failure rate - possibly related to open mode (disables heater, wiper)? may need to fix tank sensor and other issues to allow regular mode printing )
  • 3D Printer - Formlabs Form2 MelodicTapir  + ( * make FAQ * calibrate * replace/repair tank sensor )
  • SawStop Table Saw  + ( * make cutting fixtures and storage for saw things )
  • 3D Printer - Printrbot  + ( * replace broken/damaged frame pieces (Ne … </br>* replace broken/damaged frame pieces (New parts are on the shelf next to the printerbot)</br>* put all the parts back together and make sure it still works</br></br>==Fantasy WishList==</br></br>* install Repetier Firmware</br>* add a display and rotary encoder for standalone operation</br>* build a Power Tower to hold PSU and spool</br>* build a Power Tower to hold PSU and spool )
  • 3D Printer - Rostock MAX  + ( *Automated display of per-print cost. *Cooling fan design/build. )
  • 3D Printer - Stratasys  + ( *Bring in rack mount computer to run the machine. *Find a source for consumables. *Determine what the materials costs are. *Write up maintenance procedures. *Write up procedures for use. )
  • Fabric Cutting Mat 5x10' and table  + ( *Create and hang reservations sign, rules sign for above table. *Make a reservation calendar in the CRM for the table. )
  • Laser Cutter - Wolverine  + ( *Develop a list of materials, with speed and power settings for various cutting depths. **[[pentest-report-1]] *Add bumpers under the lid. *Add stringer gas shocks so the lid does not slam shut. )
  • Singer 758 Sewing Machine  + ( *Machine power plug connection seems a bit flaky. *Only has 1 foot *zig-zag pattern disc is the only one included. *Need additional bobbins. )
  • 4x8 Utility Trailer  + ( *Put a sign on the trailer that indicates usage rules. *Mount the spare tire to the tongue. )
  • Laser Cutter - Chinesium  + ( *Put in new Bed *Rewrite Smoothieware - Why? Seems to work? *air assist solenoid *air assist nozzle *replace power switch with sonoff pow *add flow switch *add door interlock *add max endstops *better laser focus )
  • Hossfeld 2 Universal bender  + ( *Source more dies *Add a good pic to this page *Add the manual or a link to it *Maybe find some good videos and link them )
  • Laser Cutter - Full Spectrum  + ( *The focus slide could be redesigned for less flex. *Payment counter? *New roller design )
  • 3D Printer - Rostock MAX v3  + ( *Troubleshoot calibration issue, G29 command causes hang and code crash )
  • Nortel GPSTM  + ( *Use distribution amplifier to route 10Mh … </br>*Use distribution amplifier to route 10Mhz/PPS to E-Room</br>*Front panel VFD wiring/software</br>*<s>Integrate with [http://www.ntpsec.org ntpsec]</s></br>*<s>Mount antenna</s></br>*<s>48-hour site survey</s></br>*<s>Add PPS output from marked via.</s></br>*<s>Rackmount case</s></br>survey</s> *<s>Add PPS output from marked via.</s> *<s>Rackmount case</s> )
  • Kenmore 1503 Sewing Machine (Willow)  + ( *get actual picture *finish model number *add maintenance info *It's been so long, it needs oil points most likely and a test run )
  • Powermatic Belt and Disc Sander (Model 30A)  + (1. <s>Add/enable dust collection sys … 1. <s>Add/enable dust collection system for the machine.</s> -- '''Done'''</br></br>2. Make a butterfly valve for the disc vacuum line.</br></br>3. Add disc and belt direction arrows.</br></br>4. Replace belt guard nuts with knobs for easier removal and replacement.</br></br>5. Replace missing and broken adjustment knobs.</br></br>6. <s>Add miter gauge to disc sander bed.</s> -- '''Done'''</br></br>7. <s>Find at i3 or buy heat gun for changing sanding discs.</s> -- '''Tool Crib'''at i3 or buy heat gun for changing sanding discs.</s> -- '''Tool Crib''')
  • Laser Cutter - Bumblebee  + (;New cylinders to hold different lenses, … ;New cylinders to hold different lenses, </br>:...to make it easy and safe to change them without smudging or damage. Sector67 has indicated they may make some of these. (The existing cylinder has too narrow an opening for the lens that gives a long focal length. Its beam is so wide that it hits the lip and heats up the cylinder.)</br>;Payment-measuring timer.</br>:One way to do this would be to measure current to the machine and time how long it runs at laser-firing power. It would be good to put a button on the timer that would re-set it to zero.</br>:Another way, used at other spaces, is to use the "blow" output contact from the controller, which is meant to trigger the air-assist, in case bottled gas is being used for special cutting. </br></br>===Done===</br></br>;Payment box.</br>:Greg Smith made it.</br>;Laptop desk.</br>:Standing desk built by [[user:Dustinbikes|Dustin White]] & Ted Hansen.</br>;Aperture in the chassis, through which to thread the blue USB cable with a grommet.</br>:Instead, we discovered an exit under the machine and threaded it through that. [[user:Mattarnold|Matt Arnold]] used sugru on the side of the standing desk for a place to attach the end of the cable when unused.ce to attach the end of the cable when unused.)
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